ORCA+
ORCA+, the high-speed production line developed by Ciposa, offers exceptional modularity, multi-process capabilities, and incomparable speed. Its name is inspired by the orca (Latin: Orcinus orca), a marine mammal renowned for its speed and agility. This platform embodies performance and efficiency, serving the industry's most demanding needs.
ORCA+ is an innovative solution designed to meet the requirements of high-end watchmaking and the connector industry. Its modular architecture, with each 1-meter module integrating up to four stations, makes this platform fully configurable to your specific needs. This unique flexibility allows your equipment to evolve over time, adding additional modules to support production growth. This ensures an optimized investment while maintaining top-tier performance.
The ORCA+ design is based on an asynchronous linear XTS transfer system, ensuring seamless operation flow. Each station is dedicated to a specific task, enabling highly efficient cycle times tailored to different industries. For instance, in watch mounting, the cycle time is 10 seconds, whereas in connector applications, it ranges between 2.5 and 3 seconds.
This platform stands out with its advanced functionalities, which are essential for mounting and assembly operations. It supports processes such as press-fitting (force-controlled, position-controlled, or iterative), torque-controlled screw fastening, lubrication, and quality control.
The ORCA+ is also capable of feeding components directly from bulk thanks to an integrated vision system, while optimizing unloading through palletized systems.
Thanks to its modular design and high-speed capabilities, ORCA+ is the ideal solution for industries seeking both performance and flexibility. This platform is particularly well-suited for applications requiring extreme precision, such as in watchmaking and connectors, where every millisecond counts.
Discover why choose ORCA+ : the ideal solution for your production needs
Flexibility
Thanks to features like automatic tool changers, station self-calibration, and automatic purging of component feeding systems, ORCA+ enables a seamless transition from one production series to another in just 20 minutes.
Precision
Each ORCA+ station is dedicated to a single task, ensuring optimal precision for critical operations such as press-fitting, screw fastening, and crimping.
Asynchronous
The asynchronous linear transfer system of ORCA+ provides great operational flexibility, allowing each station to work independently to achieve high throughput without compromising performance.
Efficient
With its modular design and reduced cycle times, ORCA+ enhances productivity while ensuring efficient resource utilization, meeting both performance and flexibility requirements.
ORCA+, Ciposa’s high-speed production line, is much more than just a machine. With its advanced features and intelligent design, it perfectly meets the flexibility, speed, and scalability requirements of modern industries, particularly high-end watchmaking and connectors.
Designed for performance, ORCA+ relies on an asynchronous linear transfer system. Each station is dedicated to a single task, ensuring fast operation cycles. It achieves a cycle time of 10 seconds for watch mounting and only 2.5 to 3 seconds for applications in the connector industry. This level of performance makes it a must-have choice for companies looking to stay competitive.
The ORCA+'s modular architecture means that new modules can be added over time, as your needs change. This gives you the freedom to adjust your production capacity without having to replace the entire equipment. So you can scale your investments over time, while keeping pace with the growth of your business.
Choosing ORCA+ means opting for a production line designed to combine flexibility, speed, and scalability. Whether you operate in watchmaking, connectors, or any other industry requiring high-performance production solutions, ORCA+ is your ally in meeting the industrial challenges of the future.
Contact us today
To find out how ORCA+ can transform your production chain, contact our team. Together, we can optimize your processes to meet tomorrow's challenges.
